Reaction Distillation Unit

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Product Description

Ablaze offers in various sizes of reaction distillation units (Borosilicate Glass Flask) 20 Liter, 50 Liter, 100 Liter, 200 Liter & 500 Liter and is suitable for operation under atmospheric pressure/vacuum. We are leading Manufaturer & Suppliers of Reaction Distillation Pilot Plants Glass Reactor in India.

The distillation cycle is used as a thermal separation method, if the chemical composition of the vapor-phase is different from the chemical composition of the liquid-phase. It applies especially to material mixtures with different boiling points, meaning different volatility. Design of processes and plants for the separation, purification, concentration and recovery of chemical components by distillation if one of our skill sets.

Reaction Distillation is the process of separating the components or substances from a liquid mixture by using selective boiling and condensation.

Reaction Distillation may result in significantly complete separation (nearly pure components), or a partial separation may result in an increase in the concentration of selected components in the mixture. The technique can be useful for controlled reactions including hydrolysis and thermal decomposition.

This system is used to carry out stirred reactions and for the quick distillation of reflux. In a heating cooling bath, the reaction vessel is placed and fitted with the addition of a condensation vessel and a motorized stirrer. The material is sub-cooled and stored in a receiver flask.

Salient Features

  • Reactor up to 500-liter capacity
  • ” ZERO” Hold Up with Temperature Sensing Valve
  • Quick Closer for the addition of Solid
  • Visual monitoring of the process, improving safety and reliability of production
  • Dual functional heating & cooling oil/water bath
  • Can be designed for the batch as well as continuous operations
  • All wetted parts are made from Borosilicate Glass, and PTFE, providing universal corrosion resistance
  • Low CAPEX, and easy to maintain
  • Suitable for installation in fume hoods
  • Zero Hold-up in reflux
  • Wide range of operation -90°C to +250°C available on request

Dimension Table

DESCRIPTION   ARDU 50 ARDU 100 ARDU 200 ARDU 500
Reactor Nominal Capacity ltr. 50 100 200 500
Heat Exchanger (Exchange Surface) m2 0.5 1.5 2.5 5
Bath Heater Capacity kW 6 8 12 18
Vessel Design Pressure bar(g) -1 to +6 -1 to +0.5 -1 to +0.4 -1 to +0.3
Plant Working Temperature ºC -20 to +180 -20 to +180 -20 to +180 -20 to +180
Plant Design Temperature ºC -25 to +200 -25 to +200 -25 to +200 -25 to +200
Plant Working Pressure bar(g) +0.5 +0.4` +0.3 +0.2
Feed Vessel No. × ltr. 1 × 5 1 × 10 1 × 20 1 × 50
Receiver Vessel No. × ltr. 2 × 5 2 × 10 2 × 20 2 × 50
Rupture Disc bar(g) 0.5 0.5 0.5 0.5
Stirrer Speed rpm 20 to 250 20 to 250 20 to 250 20 to 250

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